What are the characteristics of using flat winding for transformers? (Part 1)

In the production and manufacturing of transformers, the choice of winding method is of crucial importance. As a common winding method, flat winding has its unique advantages and disadvantages. The following will deeply analyze the advantages of using flat winding for transformer windings.

Content

●Simple winding process
Flat winding refers to winding the coil in the horizontal direction. This winding method has lower requirements for equipment. At the same time, no special complex process is required during the winding process. This makes flat winding have higher efficiency and lower cost in large-scale production. For example, on some standardized transformer production lines, the flat winding method can complete the winding work quickly and stably and improve production efficiency.

●Easy insulation treatment
Since the coils of flat winding are distributed in the horizontal direction, insulation materials can cover the windings more uniformly. Therefore, when performing insulation treatment, it is easier to ensure the thickness and uniformity of insulation materials and reduce the risk of partial discharge and insulation breakdown.

●High mechanical strength
The coils of flat winding have better mechanical strength in the horizontal direction and can withstand a certain degree of external impact and vibration. It is not easily damaged during transportation and installation. In addition, in some places with relatively harsh working environments, such as places with a certain degree of vibration or impact, flat winding transformers have better stability.

In Summary

In conclusion, using flat winding for transformer windings has advantages such as simple winding process, easy insulation treatment, and high mechanical strength. But there are also some disadvantages, which we will explain in detail in the next article.

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LuShan, est.1975, is a Chinese professional manufacturer specializing in power transformers and reactors for 49 years. Leading products are single-phase transformer, three-phase isolation transformers,electrical transformer,distribution transformer, step down and step up transformer, low voltage transformer, high voltage transformer, control transformer, toroidal transformer, R-core transformer;DC inductors, AC reactors, filtering reactor, line and load reactor, chokes, filtering reactor, and intermediate,high-frequency products.

Our power transformers and reactors are widely used in 10 application areas: rapid transit, construction machinery, renewable energy, intelligent manufacturing, medical equipment, coal mine explosion prevention , excitation system, vacuum sintering(furnace), central air conditioning.

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