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01 05,2025
Why Does Your Factory’s Electricity Bill Remain Sky-High? —Hidden Costs of Transformer Power Loss Explained
Discover how transformer inefficiencies silently consume 20-30% of your factory's energy budget. This technical guide reveals: 1) How no-load losses from core hysteresis (kh=0.15-0.25 W/kg) and eddy currents (ke=0.01-0.03 W/kg) drain power 24/7 2) Why aluminum windings increase resistive losses by 68% vs copper 3) Case studies showing amorphous metal transformers (AMDT) reduce losses by 75-90% with 2-year ROI. Learn to implement laser-scribed silicon steel (25-35% loss reduction), foil winding designs (-15% AC resistance), and smart load balancing using Schneider PowerLogic™ systems. We break down IEC 60076 standards, Arrhenius equation for predictive maintenance, and how liquid cooling stabilizes temperatures below 55°C to cut losses 4% per 10°C reduction.
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25 04,2025
What If Your Transformer Capacity Is Too Small? — Emergency Fixes & Long-Term Optimization
Is your transformer overloaded? Learn emergency fixes like parallel units & SCADA load control, plus permanent solutions compliant with IEC 60076-7 and IEEE 519-2022. Discover how harmonic filters, AI-driven capacity planning, and smart transformers prevent blackouts, reduce losses by 70%, and extend lifespan by 30-50%. Real-world case studies show how factories and mines avoid costly downtime. Lushan Transformers—50+ years of expertise in power transformers and reactors—provides reliable solutions for industries like renewable energy, smart manufacturing, and rapid transit.
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23 04,2025
Does Transformer Overheating Affect Service Life? — Analyzing Temperature Rise Mechanisms and Intelligent Cooling Solutions
Discover how transformer overheating cuts equipment lifespan by 50% per 8°C temperature rise (IEC data). This technical guide analyzes copper/harmonic/core losses with real-world case studies, showing how smart cooling technologies and material upgrades (amorphous cores, foil windings) reduce operating temperatures by 15°C. Learn about China's 2023-2025 energy efficiency standards, IEEE C57.91 thermal models, and IoT-based predictive maintenance systems that prevent $12 billion in annual global transformer failures. Lushan Transformers - with 50+ years of experience - provides compliant solutions for industries from renewable energy to smart manufacturing.
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29 11,2024
What are the Advantages of Using Continuous-type Winding in High-voltage Transformers?
Continuous-type windings offer superior mechanical stability (40% better short-circuit resistance), enhanced cooling performance (15-20% lower operating temps), and streamlined manufacturability for high-voltage transformers like SG10 series. Discover why leading manufacturers choose this winding technology for renewable energy, industrial, and utility applications.
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28 11,2024
What are the characteristics of layer-type windings?
Among the types of transformer windings, layer-type windings hold a unique position. And layer-type windings are applicable to transformer windings with lower voltages and smaller capacities, such as the low-voltage windings of small distribution transformers and the windings of some control transformers. Understanding their characteristics is of great significance for the rational selection of transformer winding forms. The following will elaborate on the characteristics of layer-type windings in detail.
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27 11,2024
What are the characteristics of disc-typewinding?
Among the many types of transformerwinding, disc-typewinding have remarkable characteristics and are widely used. Disc-typewinding are mainly used in high-voltage transformers with higher voltages and larger capacities. For example, in large power transformers, their good mechanical and heat dissipation properties can adapt to the high electric field intensity, large current, and complex heat exchange requirements brought by high voltages and large capacities.
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26 11,2024
What are the measures to avoid insulation aging of transformers?
Learn how to prevent transformer insulation aging with 7 proven measures, including temperature control, humidity management, and high-quality insulation materials. Discover why optimizing operating parameters like voltage stability and overload prevention extends transformer lifespan. Lushan, a top Chinese transformer manufacturer since 1975, shares expert insights to ensure power system reliability. Reduce downtime costs with proactive maintenance—explore solutions for oil-immersed, air-cooled, and distribution transformers today.
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25 11,2024
What are the functions of transformer winding?
What are the functions of transformer winding? In transformers, winding play a crucial role. They are like the "heart" of a transformer and are directly related to the performance and function of the transformer. This article will discu...
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21 11,2024
What is on-load voltage regulation of transformers? (Part 2)
What are the drawbacks of on-load voltage regulation in transformers? Explore key challenges like high costs, tap changer reliability risks, and power system impacts. Learn why OLTC transformers require specialized maintenance and how Lushan—China’s expert transformer manufacturer since 1975—delivers robust solutions for grid stability. Discover industrial applications in renewables, smart manufacturing, and more.
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20 11,2024
What is on-load voltage regulation of transformers? (Part 1)
Discover how on-load voltage regulation maintains stable voltage, improves power quality, and enhances system flexibility in modern power grids. Learn why OLTC transformers are essential for industrial applications and renewable energy systems. Lushan - a leading Chinese transformer manufacturer since 1975 - explains the technology behind these critical power regulation solutions and their applications across 10 key industries.
